
High-Speed Paper Cup Handle Making Machine
Product Overview
The High-Speed Paper Cup Handle Making Machine is engineered for automated, continuous production and attachment of paper handles to single- and double-wall paper cups. Integrating high-precision servo web feeding, automated handle die-cutting, cold/hot glue application, and mechanical positioning, this system stabilizes output for commercial paper container plants scaling up insulated beverage cup lines.
Technical Specifications
|
Parameter |
Specification Range |
|
Production Speed |
120 – 180 pcs/min (depending on cup and handle size) |
|
Applicable Cup Capacity |
8 oz to 24 oz (customizable forming molds) |
|
Handle Types |
U-shape paper handle, flat strip handle, looped handle |
|
Paper Material Weight |
Handle: 150 – 300 GSM kraft/white cardboard |
|
Glue System |
Cold glue / Hot melt adhesive system with auto-circulation |
|
Power Supply |
3-Phase, 380V/220V, 50Hz/60Hz (configurable per regional standards) |
|
Total Power Consumption |
6.5 kW |
|
Compressed Air Requirement |
0.6 MPa, 0.4 m³/min |
|
Machine Weight |
1,800 kg (~3,968 lbs) |
|
Dimensions (L × W × H) |
2800 mm × 1200 mm × 1750 mm (110 in × 47 in × 69 in) |
Key Features
Dual-Servo Drive Mechanism: Independent servo motors govern handle feeding and cup indexing, eliminating mechanical cam wear and maintaining synchronization at speeds up to 180 pcs/min.
Non-Contact Optical Sensor Detection: Integrated fiber-optic sensors inspect handle presence and glue coverage prior to pressing, rejecting misaligned units automatically.
Modular Forming Dies: Hardened alloy steel molds allow operators to switch cup sizes within 45 minutes using quick-release alignment pins.
Closed-Loop Adhesive Dispensing: Pneumatic micro-dispensing nozzles prevent adhesive stringing, reducing material waste and preventing surface contamination on cups.
PLC Touch Screen Terminal: Real-time monitoring tracks output count, operating temperature, fault diagnostics, and batch parameter storage.
Applications
Hot Beverage Packaging: Insulated paper cups for specialty coffee and tea houses requiring integrated handles to eliminate separate cardboard sleeves.
Soup and Congee Bowls: Thick paper containers requiring structural handle support for high-temperature takeaway foods.
Automated Packaging Lines: Designed to integrate inline downstream from cup forming machines or operate as a standalone secondary station.
Customization
Electrical Compliance: Control panels and wiring engineered to meet CE and UL/CSA electrical safety directives based on destination markets.
Handle Profile Tooling: Custom punch dies engineered for specific client brand logos or specialized ergonomic handle geometries.
Inline Integration Interfaces: Mechanical handoff chutes and electrical handshake signals built to link directly with existing cup forming and stacking units.
Manufacturing & Quality Control
Production relies on CNC vertical machining centers for chassis milling and high-precision grinding for drive shafts, holding dimensional tolerances within +/-0.01 mm to prevent vibration during high-speed operation.
Material Traceability: Structural frames use Q235B structural steel annealed to relieve internal stress before machining. Contact parts utilize SUS304 stainless steel.
Factory Load Testing: Every machine undergoes a continuous 72-hour dry run and a 4-hour live material test at 90% maximum rated speed prior to crating.
Inspection Protocol: Electrical safety verified via insulation resistance and dielectric withstand testing conforming to CE (ISO 12100) safety directives.
Installation & After-Sales Support
Documentation: Shipped with comprehensive electrical schematics, PLC ladder diagrams, pneumatic piping layouts, and an itemized spare parts catalog.
Technical Assistance: Remote diagnostic support available via secure industrial gateways. On-site mechanical commissioning and operator training executed by certified service engineers.
Spare Parts Inventory: Critical wear items-including cutting blades, optical sensors, and heating elements-maintained in stock for 48-hour dispatch.
Packaging & Delivery
Export Packaging: Secured on fumigated solid wood skids, wrapped in anti-corrosion moisture-barrier film, and sealed inside export-grade plywood crates conforming to ISPM 15 standards.
Port of Loading: FOB / CIF terms available via major ports (Shanghai, Ningbo, Shenzhen).
Lead Time: Standard configurations ship within 30 to 45 business days from receipt of deposit and technical confirmation.
FAQ
Q: What is the minimum batch run time required for a size changeover?
A: Two operators trained on the system can complete a mold and guide rail changeover in 40 to 50 minutes.
Q: Does the machine accommodate both cold glue and hot melt?
A: The standard configuration utilizes a cold glue system suited for paper-to-paper bonding. A hot-melt module is available as an option for fast-setting applications.
Q: What is the expected service life of the cutting dies?
A: Made from high-speed tool steel (SKH-9), the handle punching dies yield approximately 3,000,000 cycles before requiring regrinding.
Q: How is machine vibration managed at 180 pcs/min?
A: The main body utilizes an 80 mm thick welded steel baseplate combined with dynamic balancing of all rotating shafts, keeping operating noise below 75 dB.
Request a Quote
To receive a formal commercial proposal including freight estimation, production lead time, and technical data sheets tailored to your cup specifications, submit your requirements below:
- Target Cup Sizes (Diameter / Height / Capacity):
- Required Handle Style (U-shape / Flat / Custom):
- Target Production Volume (Units/Shift):
- Destination Port:
[ Submit RFQ / Contact Engineering Team ]
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