
Automatic Paper Cup Handle Making Machine
Product Overview
The Automatic Paper Cup Handle Making Machine converts single and double-wall paper cups into ergonomic insulated cups by automating handle feeding, precise adhesive dispensing, servo positioning, and pneumatic pressing. Designed for high-volume packaging lines, it eliminates common shop-floor bottlenecks-such as adhesive bleeding, weak peel strength, and high scrap rates-ensuring continuous output stability for paper cup and disposable tableware manufacturers.
Technical Specifications
|
Parameter |
Specification Details |
|
Production Speed |
60 - 120 pieces/min (variable by cup size and adhesive curing time) |
|
Applicable Cup Size |
8 oz to 24 oz (customizable forming dies for specific top/bottom angles) |
|
Handle Substrates |
Kraft paper, white cardboard (250 - 400 gsm), or pre-laminated composite strips |
|
Adhesive System |
Hot-melt glue system (cold-glue configuration optional) |
|
Power Supply |
3-Phase, 380V, 50Hz / 220V, 60Hz (configurable to regional electrical codes) |
|
Total Power Consumption |
6.5 kW |
|
Compressed Air |
0.6 MPa, 0.4 m3/min |
|
Machine Dimensions |
2400 mm x 1200 mm x 1750 mm |
|
Machine Weight |
Approx. 1400 kg |
Key Features
Servo-Driven Handle Indexing: Closed-loop servo motors control feeding and positioning, maintaining a tolerance within +/-0.2 mm at speeds up to 120 PPM.
Precision Adhesive Application: Integrates high-speed hot-melt nozzles with dwell-time pressure plates to secure complete bond transfer without edge seepage.
Intelligent Fault Rejection: Photoelectric sensors monitor cup presence and handle alignment in real time; unbonded units are automatically diverted to a reject bin without line stoppage.
Industrial HMI Control Panel: 10-inch touchscreen interface displays live output counters, operating speeds, batch presets, and self-diagnostic error codes.
Enclosed Safety Architecture: Interlocked transparent polycarbonate guarding complies with CE safety standards, protecting operators from moving mechanical components.
Applications
Beverage Packaging Plants: Inline or offline conversion of standard hot cups into insulated grip cups for commercial coffee and tea supply chains.
Disposable Tableware Factories: Expanding product portfolios to include soup bowls, noodle cups, and large-capacity takeaway containers requiring structural handles.
Contract Converting Operations: High-mix, batch-run production requiring rapid tooling changeovers between 12oz and 16oz cup formats.
Customization
We adapt equipment engineering to align with existing plant workflows and specific substrate requirements:
Mold Tooling: Interchangeable forming dies designed to fit proprietary cup taper angles and bottom diameters.
Adhesive Integration: Nordson or equivalent hot-melt applicator integration matched to plant specifications.
Electrical & Software Options: Custom electrical schematics compliant with UL, CE, or CSA standards, featuring bilingual HMI software (English, Spanish, French).
Manufacturing & Quality Control
Fabricated under ISO 9001 quality management protocols utilizing high-precision CNC machining centers for core mechanical assemblies.
Dimensional Verification: Structural frames and main turrets undergo coordinate measuring machine (CMM) inspection to ensure structural integrity under high-speed dynamic loads.
Tier-1 Component Sourcing: Critical pneumatic cylinders, bearings, and electrical switches sourced from globally established brands (Festo, Schneider, Omron).
Factory Acceptance Testing (FAT): Mandatory 72-hour continuous dry-run and live material test using client-supplied paper samples prior to crating, verifying glue bond strength and output consistency.
Installation & After-Sales Support
Technical Documentation: Comprehensive English manuals supplied, featuring complete electrical schematics, pneumatic diagrams, and PLC programming maps.
Remote Diagnostics: Integrated Ethernet connectivity allows our engineering team to perform remote program updates and fault analysis.
Global Spare Parts Supply: Critical wear items (sensors, cutting blades, heating elements) maintained in stock for 48-hour global dispatch.
Commissioning Assistance: On-site installation and operator training available, backed by step-by-step video installation guides.
Packaging & Delivery
Export Packaging: Vacuum-sealed in moisture-barrier anti-corrosion foil, secured inside fumigation-free ISPM 15 compliant plywood crates.
Shock-Absorbing Transit Protection: Internal bracing secures delicate electrical cabinets and servo drives against ocean freight vibration.
Lead Time: Standard configurations ship within 30 to 45 business days from deposit receipt and technical drawing sign-off.
FAQ
Q: What is the average changeover time between different cup sizes?
A: A: Tooling changeover takes approximately 30 to 45 minutes using quick-release mold clamps and preset HMI recipe selection.
Q: Does the machine require a direct inline connection to a cup forming machine?
A: No. It operates effectively as a standalone offline unit via an automatic hopper feed, though conveyor synchronization modules can be added for direct inline integration.
Q: What adhesive specification is required for optimal handle bonding?
A: Packaging-grade hot-melt adhesive with a softening point between 85°C and 105°C, optimized for PE-coated or aqueous-coated paperboard.
Q: What warranty coverage is included with the equipment?
A: A 12-month standard warranty covering all non-consumable mechanical and electrical parts, supported by lifetime remote technical assistance.
Request a Quote
Provide your target cup specifications and production volume requirements below to receive a detailed quotation including freight estimates and custom tooling configurations:
Required Information for Inquiry:
- Target cup sizes (Top diameter, bottom diameter, height)
- Handle material specifications (GSM and coating type)
- Desired output speed (PPM)
- Destination port or zip code for freight calculation
[ Submit Technical Inquiry & Get Quotation ]
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