Automatic Paper Cup Handle Making Machine

Automatic Paper Cup Handle Making Machine

The Automatic Paper Cup Handle Making Machine converts single and double-wall paper cups into ergonomic insulated cups by automating handle feeding, precise adhesive dispensing, servo positioning, and pneumatic pressing.
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Product Overview

 

The Automatic Paper Cup Handle Making Machine converts single and double-wall paper cups into ergonomic insulated cups by automating handle feeding, precise adhesive dispensing, servo positioning, and pneumatic pressing. Designed for high-volume packaging lines, it eliminates common shop-floor bottlenecks-such as adhesive bleeding, weak peel strength, and high scrap rates-ensuring continuous output stability for paper cup and disposable tableware manufacturers. 

 

Technical Specifications

 

Parameter

Specification Details

Production Speed

60 - 120 pieces/min (variable by cup size and adhesive curing time)

Applicable Cup Size

8 oz to 24 oz (customizable forming dies for specific top/bottom angles)

Handle Substrates

Kraft paper, white cardboard (250 - 400 gsm), or pre-laminated composite strips

Adhesive System

Hot-melt glue system (cold-glue configuration optional)

Power Supply

3-Phase, 380V, 50Hz / 220V, 60Hz (configurable to regional electrical codes)

Total Power Consumption

6.5 kW

Compressed Air

0.6 MPa, 0.4 m3/min

Machine Dimensions

2400 mm x 1200 mm x 1750 mm

Machine Weight

Approx. 1400 kg

 

Key Features

 

Servo-Driven Handle Indexing: Closed-loop servo motors control feeding and positioning, maintaining a tolerance within +/-0.2 mm at speeds up to 120 PPM.

Precision Adhesive Application: Integrates high-speed hot-melt nozzles with dwell-time pressure plates to secure complete bond transfer without edge seepage.

Intelligent Fault Rejection: Photoelectric sensors monitor cup presence and handle alignment in real time; unbonded units are automatically diverted to a reject bin without line stoppage.

Industrial HMI Control Panel: 10-inch touchscreen interface displays live output counters, operating speeds, batch presets, and self-diagnostic error codes.

Enclosed Safety Architecture: Interlocked transparent polycarbonate guarding complies with CE safety standards, protecting operators from moving mechanical components.

 

Applications

 

Beverage Packaging Plants: Inline or offline conversion of standard hot cups into insulated grip cups for commercial coffee and tea supply chains.

Disposable Tableware Factories: Expanding product portfolios to include soup bowls, noodle cups, and large-capacity takeaway containers requiring structural handles.

Contract Converting Operations: High-mix, batch-run production requiring rapid tooling changeovers between 12oz and 16oz cup formats.

 

Customization

 

We adapt equipment engineering to align with existing plant workflows and specific substrate requirements:

 

Mold Tooling: Interchangeable forming dies designed to fit proprietary cup taper angles and bottom diameters.

Adhesive Integration: Nordson or equivalent hot-melt applicator integration matched to plant specifications.

Electrical & Software Options: Custom electrical schematics compliant with UL, CE, or CSA standards, featuring bilingual HMI software (English, Spanish, French).

 

Manufacturing & Quality Control

 

Fabricated under ISO 9001 quality management protocols utilizing high-precision CNC machining centers for core mechanical assemblies.

 

Dimensional Verification: Structural frames and main turrets undergo coordinate measuring machine (CMM) inspection to ensure structural integrity under high-speed dynamic loads.

Tier-1 Component Sourcing: Critical pneumatic cylinders, bearings, and electrical switches sourced from globally established brands (Festo, Schneider, Omron).

Factory Acceptance Testing (FAT): Mandatory 72-hour continuous dry-run and live material test using client-supplied paper samples prior to crating, verifying glue bond strength and output consistency.

 

Installation & After-Sales Support

 

Technical Documentation: Comprehensive English manuals supplied, featuring complete electrical schematics, pneumatic diagrams, and PLC programming maps.

Remote Diagnostics: Integrated Ethernet connectivity allows our engineering team to perform remote program updates and fault analysis.

Global Spare Parts Supply: Critical wear items (sensors, cutting blades, heating elements) maintained in stock for 48-hour global dispatch.

Commissioning Assistance: On-site installation and operator training available, backed by step-by-step video installation guides.

 

Packaging & Delivery

 

Export Packaging: Vacuum-sealed in moisture-barrier anti-corrosion foil, secured inside fumigation-free ISPM 15 compliant plywood crates.

Shock-Absorbing Transit Protection: Internal bracing secures delicate electrical cabinets and servo drives against ocean freight vibration.

Lead Time: Standard configurations ship within 30 to 45 business days from deposit receipt and technical drawing sign-off.

 

FAQ

 

Q: What is the average changeover time between different cup sizes?

A: A: Tooling changeover takes approximately 30 to 45 minutes using quick-release mold clamps and preset HMI recipe selection.

Q: Does the machine require a direct inline connection to a cup forming machine?

A: No. It operates effectively as a standalone offline unit via an automatic hopper feed, though conveyor synchronization modules can be added for direct inline integration.

Q: What adhesive specification is required for optimal handle bonding?

A: Packaging-grade hot-melt adhesive with a softening point between 85°C and 105°C, optimized for PE-coated or aqueous-coated paperboard.

Q: What warranty coverage is included with the equipment?

A: A 12-month standard warranty covering all non-consumable mechanical and electrical parts, supported by lifetime remote technical assistance.

 

Request a Quote

 

Provide your target cup specifications and production volume requirements below to receive a detailed quotation including freight estimates and custom tooling configurations:


Required Information for Inquiry:

  • Target cup sizes (Top diameter, bottom diameter, height)
  • Handle material specifications (GSM and coating type)
  • Desired output speed (PPM)
  • Destination port or zip code for freight calculation

[ Submit Technical Inquiry & Get Quotation ] 

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