
Paper Cup Handle Forming Machine
Product Overview
The Paper Cup Handle Forming Machine is an industrial automated system engineered to convert paper rolls/strips and handle raw materials into finished, pre-formed handles and automatically bond or feed them for paper cup production lines.
Built for continuous factory operation, this equipment integrates directly with main paper cup forming lines or operates as a standalone station for pre-made handle production, serving packaging converters requiring reliable output with minimal material loss.
Technical Specifications
|
Technical Parameter |
Specification Range |
|
Production Speed |
120 – 220 pcs/min (depending on handle size and paper weight) |
|
Compatible Paper Weight |
150 – 350 GSM (Base paper & handle strip) |
|
Handle Dimensions |
Width: 15–30 mm; Length: 120–210 mm (Customizable via mold change) |
|
Gluing System |
Cold Glue / Hot Melt / Ultrasonic Sealing (Configurable) |
|
Total Power Consumption |
3.5 – 5.5 kW (380V, 50/60Hz, 3-Phase) |
|
Air Consumption |
0.4 m³/min, 0.6 – 0.8 MPa |
|
Machine Weight |
Approx. 1,200 kg |
|
Dimensions (L × W × H) |
2200 mm × 1100 mm × 1600 mm |
Key Features
High-Precision Feed Mechanism: Employs servo-driven tension control to prevent paper web slipping and ensure accurate alignment during high-speed cutting and folding.
Modular Tooling Design: Quick-change mold blocks allow operators to switch handle sizes within 30 minutes, minimizing line downtime during product changeovers.
Multi-Point Jam Detection: Integrated photoelectric sensors monitor paper flow at critical feeding and bonding junctions, triggering immediate auto-stop to prevent material jamming and cutter damage.
Stable Sealing Unit: Utilizes consistent temperature-controlled thermal pressing or precision cold glue dispensing to ensure bond strength under stress and moisture.
PLC Touch Screen Control: Siemens/Delta PLC core with multi-language interface providing real-time output tracking, error diagnostics, and speed regulation.
Applications
Takeaway Beverage Cups: Single and double-wall paper cups requiring insulated or ergonomic handles for hot coffee and tea.
Soup & Deli Bowls: Large-capacity paper containers used for takeout soups, noodles, and ready-to-eat meals.
Retail Packaging Buckets: Fried chicken buckets, popcorn tubs, and gift containers requiring sturdy side handles for convenient carrying.
Customization
Voltage & Electrical Standards: CE-compliant electrical layouts available with Schneider/ABB components; configurable for 220V, 380V, or 415V power grids.
Bonding Configuration: Selection between eco-friendly water-based cold glue systems, hot melt adhesive units, or ultrasonic sealing based on customer environmental and packaging requirements.
Inline Integration: Custom mechanical linkages and signal ports designed to synchronize operation directly with specific third-party cup forming or wrapping machines.
Manufacturing & Quality Control
Factory operations utilize CNC gantry milling machines and vertical machining centers to process core structural frames and cutter housings, ensuring structural tolerances within ±0.01 mm.
Material Traceability: Structural plates use Q235B industrial carbon steel; critical forming components utilize 40Cr alloy steel subjected to high-frequency quenching and vacuum heat treatment to reach HRC 55-60 hardness.
In-House Machining: All primary cams, shafts, and die cutters are finished on CNC grinding machines to eliminate dimensional drift.
Factory Testing Protocol: Every machine undergoes a mandatory 72-hour continuous no-load run followed by a 12-hour full-speed material load test before packaging, verifying operational stability and output metrics.
Compliance Standards: Electrical panels and mechanical designs adhere to CE safety directives and ISO 9001 internal quality tracking.
Installation & After-Sales Support
Documentation Package: Comprehensive English technical manuals including electrical schematics, pneumatic diagrams, PLC logic charts, and a detailed wear-part catalog supplied with each unit.
Remote Technical Assistance: 24/7 online troubleshooting via video diagnostics and remote PLC access handled by multi-lingual mechanical engineers.
Spare Parts Availability: Standard wear components (cutters, belts, sensors, heating tubes) stocked in regional distribution centers for dispatch within 48 hours.
On-Site Services: Optional commissioning, mechanical alignment, and operator training conducted at the buyer's facility by certified technicians.
Packaging & Delivery
Export Packaging: Fumigation-free plywood crates lined with moisture-barrier vacuum foil and desiccants to prevent corrosion during ocean transport.
Component Securing: Internal steel bracing and shock-absorbing foam blocks anchor the machine chassis to prevent shifting during transit.
Shipping Terms: FOB, CIF, or DDP terms available; standard ex-works production lead time is 30 to 45 days depending on motor voltage and custom configuration requirements.
FAQ
Q: What is the average lifespan of the cutting dies and folding molds?
A: Hardened alloy steel cutting dies typically process 3,000,000 to 5,000,000 cycles before requiring professional regrinding, depending on the abrasive properties and GSM of the paper stock used.
Q: Can this machine handle recycled or biodegradable kraft paper?
A: Yes. The tension control system and adjustable feed rollers accommodate standard virgin paper, kraft paper, and PE/PLA coated paper stocks ranging from 150 to 350 GSM.
Q: What utilities are required on the factory floor for installation?
A: The facility must provide a stable 3-phase power supply (380V/50Hz or local equivalent), a compressed air line delivering at least 0.6 MPa, and a stable floor space of at least 3 meters by 3 meters for safe operation and material staging.
Request a Quote
To receive a detailed quotation including freight estimates, production lead times, and specific configuration options for your manufacturing plant, submit the parameters below to our technical sales team:
- Target paper cup / handle dimensions and GSM
- Required production speed (pcs/min)
- Destination port or factory zip code
- Preferred bonding method (Glue vs. Ultrasonic)
Inquiries are reviewed by mechanical engineers to ensure technical alignment before quote issuance.
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