
Spiral Paper Straw Making Machine
Product Overview
The industrial Spiral Paper Straw Making Machine integrates multi-layer paper reel unwinding, precision gluing, spiral winding, and inline multi-knife rotary cutting to produce rigid, food-safe paper straws continuously. Built for high-volume automated manufacturing, it features servo-driven synchronization, multi-station gluing tanks, and rapid mold-changing mechanisms to minimize setup downtime and ensure consistent outer diameter tolerances.
Technical Specifications
|
Parameter |
Specification |
|
Production Speed |
40-120 cuts/min (depending on straw diameter and paper layers) |
|
Straw Diameter Range |
Inner Diameter: 4mm - 12mm |
|
Paper Layers |
3-ply standard (1 outer print layer, 1 inner food-grade layer, 1 spiral body layer) |
|
Cutting System |
Multi-knife synchronous rotary cutting system with servo control |
|
Glue System |
Multi-station stainless steel glue tanks with automatic circulation |
|
Electrical Configuration |
Siemens PLC, Schneider inverter, servomotors |
|
Total Power |
5.5 kW (380V, 3-phase, 50Hz / customizable) |
|
Machine Dimensions |
3500mm x 1200mm x 1600mm |
|
Weight |
Approx. 1800 kg |
Key Features
Multi-Knife Synchronous Cutting: Servo-controlled rotary cutting assembly moves synchronously with the paper tube feed, producing burr-free, clean-cut ends without tube crushing.
Closed-Loop Tension Control: Automatic pneumatic tension regulation on each paper reel unwinder prevents tube wrinkling and maintains constant wall thickness.
Multi-Station Gluing Unit: Stainless steel adhesive application system ensures uniform glue distribution across all paper plies without excess overflow.
Modular Forming Head Assembly: Quick-release mandrels and forming belts allow operators to switch straw diameters within 20 minutes.
Integrated Safety Enclosures: Interlocked safety guarding complies with CE machinery directives, halting operation immediately upon panel opening.
Applications
Standard Beverage Straws: 6mm x 210mm straight straws for juice, soft drinks, and water cartons.
Bubble Tea & Smoothie Straws: 8mm to 12mm wide-bore straws for boba, milk tea, and thick shakes.
Artisanal & Custom-Printed Straws: Food-grade flexo-printed paper tubes for branded hospitality and retail packaging.
Industrial Paper Tubes: Small-diameter winding for cotton swab sticks, lollipop sticks, and precision electrical insulation cores.
Customization
Diameter Range: Custom mandrels and forming sets engineered for non-standard diameters (e.g., micro-tubes 3mm or large tubes up to 15mm).
Layer Configuration: Up to 5-ply setups for heavy-duty structural rigidity in carbonated or hot beverage applications.
Online Inspection Integration: Optional vision-based defect sorting modules for automated rejection of out-of-tolerance cuts.
Voltage & Control Interface: Customizable electrical inputs (220V/440V, 60Hz) and multi-language PLC operation panels.
Manufacturing & Quality Control
Machining Precision: Main frames and roller housings are machined on 5-axis CNC boring and milling centers to maintain mechanical alignment under continuous high-speed operation.
Component Traceability: Critical drive components, bearings, and pneumatic cylinders are sourced from verified industrial suppliers (SKF, SMC, Schneider).
ISO-Certified Quality Management: Manufactured under strict ISO 9001 quality control workflows and certified to CE safety compliance standards for international industrial export.
In-House Assembly & Testing: Every machine undergoes a mandatory 72-hour continuous dry-run and load test on the factory shop floor before crating, verifying throughput stability and OEE performance.
Quality Verification: Dimensional inspection reports, material composition certificates, and factory acceptance test (FAT) documentation are provided with every shipment.
Installation & After-Sales Support
Documentation Package: Comprehensive English technical manuals, electrical schematics, PLC source code backup, and exploded parts diagrams supplied digitally and in print.
Commissioning Options: On-site installation and operator training delivered by senior mechanical engineers, or remote setup via high-definition video guidance.
Upstream & Downstream Integration: Engineering support available for integrating the machine into complete automated packaging lines, including connection to drying units and auto-packers.
Spare Parts Inventory: Standard wear components (cutter blades, forming belts, glue rollers) maintained in stock for dispatch within 48 hours.
Remote Diagnostics: PLC systems equipped with Ethernet ports for remote troubleshooting and firmware updates.
Packaging & Delivery
Export-Standard Crating: Vacuum-sealed in anti-corrosion moisture barrier film, secured on fumigated solid wood pallets, and enclosed in heavy-duty plywood crates.
Container Loading: Engineered bracing and container lashing protocols executed by certified logistics personnel to prevent transit shifting.
Lead Time: Standard configurations ship within 25 to 35 business days from receipt of deposit.
FAQ
Q: What is the typical paper consumption, glue usage, and labor requirement?
A: A standard 3-ply 6mm straw setup consumes approximately 3.5 kg to 4.5 kg of paper reel stock and 0.4 kg of food-grade PVAc glue per hour at 100 cuts/min. The entire production line requires only 1 trained operator for reel loading and quality monitoring, optimizing plant labor efficiency.
Q: Can this machine process biodegradable paper and water-based glue?
A: Yes. The machine is fully compatible with FSC-certified Kraft paper and standard food-grade water-based adhesives compliant with FDA and EU 10/2011 regulations.
Q: What maintenance intervals and overall yield rates should plants expect?
A: Routine maintenance is limited to daily cleaning of glue applicators and weekly lubrication of drive chains. With proper maintenance, the machine achieves a stable scrap rate of less than 1% during continuous high-speed operation.
Q: What warranty coverage is included?
A: A 12-month standard warranty covers all non-wear mechanical and electrical parts against manufacturing defects.
Request a Quote
Provide your production requirements to receive a formal quotation, shipping estimate, and technical proposal within 24 hours.
Required Output / Target Speed: [ ________ ]
Target Straw Inner Diameter: [ ________ ]
Paper Layer Count: [ ________ ]
Destination Port / Zip Code: [ ________ ]
Contact Email / Company Name: [ ________ ]
[ Submit Inquiry / Request Technical Proposal ]
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